0.080×21×5 Served Litz Wire Hot Air Bonding Polyurethane Litz Wire Low AC Resistance

Place of Origin: China
Brand Name: HUAYE
Certification: UL/QC080000/ISO9001/ISO14001/IATF16949/HSF
Model Number: HLUSTC3UEW
Minimum Order Quantity: 200KG
Price: Negotiation
Packaging Details: Cartons
Delivery Time: 15days
Payment Terms: T/T
Supply Ability: 10 Tons/Monthly
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Specifications
Highlight Features

0.08×21×5 Served Litz Wire

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Low AC Resistance Served Litz Wire

Insulation Material:
Polyurethane
Conductor Material:
Copper
NO. Of Strands:
105
Covering Layer:
Polyester Silk
Single Wire Diameter:
0.08mm
Thermal Class:
F(155℃)
Pitch Direction:
Z-reverse
Film Thickness:
Ultra-fine Film
Product Description
0.08×21×5 Hot Air Bonding Double Silk Covered Polyurethane Litz Wire
Overview

This 0.08mm double silk covered Litz wire is manufactured with 105 polyurethane enamelled copper strands and designed for hot air bonding. The polyester silk insulation provides excellent mechanical protection and winding stability, while the hot air bonding process enables adhesive-free coil forming. It is ideal for high-frequency applications requiring reliable electrical performance, precision winding, and efficient manufacturing.

Features
  • Enable adhesive-free coil bonding using hot air
  • Improve winding stability with double silk insulation
  • Reduce AC resistance in high-frequency applications
  • Minimize skin and proximity effect losses
  • Provide reliable mechanical protection
  • Support precise and consistent coil winding
  • Maintain excellent flexibility during processing
  • Improve production efficiency without additional adhesives
Applications
  • High-frequency transformers
  • Wireless charging coils
  • Inductors and chokes
  • Air-core coils
  • Precision sensor coils
  • Audio coils
  • Medical electronic devices
  • Industrial automation equipment
  • EV power electronics
  • High-frequency magnetic components
Frequently Asked Questions
What is hot air bonding?
Hot air bonding activates the bonding layer through heat, allowing the coil to maintain its shape without additional adhesives or varnish.
Why use double silk covering?
Double silk covering provides enhanced mechanical protection, improved winding stability, and additional insulation compared with a single silk layer.
Is this wire suitable for high-frequency applications?
Yes. The Litz wire construction effectively reduces AC resistance, skin effect, and proximity effect, making it ideal for high-frequency electromagnetic devices.
What are the advantages of hot air bonding over solvent bonding?
Hot air bonding offers a cleaner production process, faster manufacturing, and eliminates the need for chemical solvents.
Can the strand count or insulation structure be customized?
Yes. Strand count, conductor diameter, silk covering, and bonding structure can all be customized according to specific application requirements.
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