48 AWG 0.030mm Enameled Copper Round Wire Self Bonding Custom Colored JIS Standard

Place of Origin: Hubei,China
Brand Name: HUAYE
Certification: UL/ISO9001/ISO14001/RoHS/Reach
Model Number: 3SBUEW
Minimum Order Quantity: 200KG
Price: Negotiable
Packaging Details: Wooden Case
Delivery Time: 15 work days
Payment Terms: L/C,T/T,Western Union
Supply Ability: 7000 Kilograms per Month
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Specifications
Highlight Features

Custom Colored Self Bonding Enameled Wire

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Ultra Fine Copper Magnet Wire

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JIS Standard Self Bonding Copper Wire

Product Name:
Custom Ultra Fine Polyurethane 0.03mm Enamelled Round Copper Wire
Insulation Material:
Polyurethane
Thermal Rating:
155
Diameter:
48 AWG
Application:
Relay,Transformer,Sensor Coil
Key Word:
High Purity Enamelled Round Copper Wire, Custom Enamelled Round Copper Wire, Polyurethane Enamelled Round Copper Wire
Conductor Material:
Copper
Wire Diameter:
0.040mm
Size Deviation:
≤ 0.001mm
Soldering Temperature:
180~200℃
Product Description
Technical Specifications
Parameter Specification
Model 3SBUEW (3UEW + Self-bonding layer)
Conductor Diameter 0.030mm ± 0.001mm
Insulation Thickness Grade 3
Thermal Class 180°C (H-class)
Bonding Method Hot Air / Solvent
Standard Compliance

JIS C3202, IEC 60317,NEMA MW85C

Key Product Features

Our enameled wire complies fully with JIS standards and adopts upgraded formulations, delivering steady performance across dimension, mechanics, electricity, heat resistance and self-bonding properties.

1. Ultra High Dimensional Precision
  • Strict tolerance control: unilateral deviation ≤ 0.001mm, with CPK ≥ 1.33 to ensure stable mass production.
  • Fixed 0.040mm conductor diameter with tiny size fluctuation, enabling seamless winding alignment.
2. Outstanding Mechanical Performance
  • High tensile strength and ductility prevent wire breakage during high-speed winding, suitable for compact tight coil production.
  • Abrasion resistance is 1.3 times higher than standard JIS requirements; scratch-proof coating protects wires during processing.
3. Reliable Electrical & Thermal Properties
  • F-class thermal resistance up to 155°C, maintaining stable performance under overload conditions.
  • Direct solderable at 300–340°C; clean laser and mechanical stripping guarantees high soldering yield.
  • Great insulation, corrosion and radiation resistance for harsh working environments.
4. Stable Self-Bonding Performance
  • Coils can be firmly bonded via heat (110–220°C) or solvent activation, no extra adhesive needed.
  • Uniform bonding strength for all specs, perfectly matching integrated molded inductors production.
Our Competitive Advantages
Advanced Single-Head Custom Production

We adopt high-efficiency single-head production lines with superior dimensional stability, equipped with two full-process monitoring systems:

  • HVC high-voltage continuity pinhole monitoring: Full inspection to guarantee complete insulation coating.
  • 360° laser real-time diameter monitoring: Zero dimensional defects throughout production.
Rigorous Full-Cycle Quality Control

100% full inspection on dimension, insulation and bonding performance for every batch. Complete batch traceability system ensures long-term product reliability.

FAQ

Q2.What fields are your productsmainly used in?

A :We mainly produce ultra-fine enameled wire. Our products are widely used in automobiles, new energy, electric power, communication, home appliances, and other fields as winding coils for motors, generators, transformers, and other equipment. We also cooperate with famous brands such as Huawei, Xiaomi, BYD Foxconn, and so on.

Q3.Do you have your own product design?

A :Yes. We can design and improve materials, processes, and performance to meet customer process needs and winding requirements.

Q4.If we provide materials, can you do the secondary processing? What other services can you provide?

A :If it meets the requirements of the production process, we can assist in secondaryprocessing.① Besides mass production, we can also provide customized production in small quantities with multiple specifications.② We can provide technical support according to the customer's product requirements, to assist the customer in completing the research and development of new products.

Q5.Where is your factory located? How far is it from Guangzhou/Beijing/Shanghai/Shenzhen?

A :We have 2 production bases: ① Xianning base: close to Wuhan, in the center of China. The time to Guangzhou, Beijing, Shanghai, and Shenzhen by high-speed rail is about 3-4 hours; the airplane is about 1.5 hours; ②Dongguan base: close to Guangzhou and Shenzhen, farther away from Beijing and Shanghai, about 4 hours by airplane.

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