HUAYE's Colored Self-Bonding Rectangular Wire combines high-performance enamel insulation with a thermally activated bonding layer, allowing coils to maintain their shape without additional tapes or adhesives. The colored insulation enables easy wire identification during winding and assembly, improving production efficiency and reducing wiring errors.
Designed for precision coils, sensors, voice coils, miniature motors, and high-density electronic components, this wire offers excellent dimensional consistency, reliable insulation performance, and simplified manufacturing processes.
| Item | Specification |
|---|---|
| Nominal Conductor Size | 0.210mm * 0.210mm |
| Insulation Type | Grade 1 |
| Color | Customizable |
| Thermal Class | 180 (Available Upon Request) |
| Conductor Tolerance | Standard Industrial Tolerance |
| Breakdown Voltage | High Dielectric Strength |
| Surface Condition | Smooth, No Pinholes, No Scratches |
| Application | Precision Motors, Inductors, Transformers, Voice Coils |
Product Advantages
Easy Coil Forming
The self-bonding layer secures windings after activation, eliminating the need for additional adhesives or tapes.
Color Identification
Custom insulation colors help distinguish winding groups and improve assembly efficiency.
Space-Saving Design
Rectangular conductor geometry provides higher filling factors compared with conventional round wire.
Consistent Performance
Precision manufacturing ensures stable dimensions, insulation quality, and winding reliability.
Custom Manufacturing
Available in customized sizes, colors, insulation builds, and bonding characteristics to meet specific application requirements.
Typical Applications
